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2. Key KAIZEN™ Tools (UNDP)


Description
This course helps team leaders and management teams to build and reinforce Continuous Improvement cultures within their natural teams. The focus is on team and workspace organisation tools, standardisation and problem-solving.
This course also discusses important steps for enhancing quality of products and reducing changeover time.
The course uses multiple choice questions to summarise the gained information.
Content
  • INTRODUCTION FILES
  • General Guidelines for Trainees
  • Glossary\ Vocabulary
  • Pre-Training Self-Assessment
  • UNDP_live session_Key Kaizen Tools_materijal_live session
  • UNIT 1. VISUAL MANAGEMENT
  • Description of the Unit 1: Visual Management
  • PPT: Visual Management Overview
  • Video 1: Visual Management
  • Video 2: Visual Management
  • Article: The Functions of Visual Management
  • Article: A Power of Lean Visual Management
  • Recommendation of a Book: Visual tools - Collected Practices and Cases
  • Assessment: Visual Management_engl
  • Assessment: Visual Management_hrv
  • UNIT 2. 5S
  • Description of the Unit 2: 5S
  • Video: 5S Methodology and Tips
  • PPT: 5S
  • Article: Implementing 5S Workplace Organisation Methodology Programs
  • Article: 5S- A workplace quality management system
  • PPT: 5S Workshop Implementation File
  • Assessment: 5S_engl
  • Assessment: 5S_hrv
  • Mini Project: 5S
  • UNIT 3. STANDARD WORK
  • Description of the Unit 3: Standard Work
  • PPT: Standard Work
  • Video: Standard Work by Jayanth Murthy from Kaizen Institute India
  • Article: Importance of Standardisation and Tips
  • Assessment: Standard Work_engl
  • Assessment: Standard Work_hrv
  • Mini Project: Standard Work
  • UNIT 4. PROBLEM SOLVING TOOLS
  • Description of the Unit 4: Problem solving tools
  • PPT: Problem solving tools
  • Manual: Mini Guide to Root Cause Analysis
  • Recommendation of a Book: 101 Creative Problem Solving Techniques
  • Article: Fishbone Diagram
  • Article: Asking 'Why?' five times
  • Assessment: Problem solving tools_engl
  • Assessment: Problem solving tools _hrv
  • Mini Project: 3C
  • UNIT 5. AUTONOMOUS QUALITY
  • Description of the Unit 5: Auto Quality & Means
  • Video: Andon in Toyota
  • PPT: Autonomous Quality
  • Videos: Examples of work improvement - Poka-Yoke
  • Article: Poka-Yoke – how to never let a small mistake become a massive flaw
  • Article: The Essence of Jidoka SME-Version
  • Assessment: Auto Quality_engl
  • Assessment: Auto Quality_hrv
  • Mini Project: Auto Quality Matrix - advanced level task
  • UNIT 6. SIX SIGMA TOOLS
  • Description of the Unit 7: Six Sigma Tools
  • Video: Six Sigma & Kaizen Methodologies
  • PPT: Six Sigma Tools
  • Assessment: Six Sigma_engl
  • Assessment: Six Sigma_hrv
  • UNIT 7. SMED
  • Description of the Unit 6: SMED
  • Video: Super Formula: Suzuka acrobatic pitstop
  • PPT: SMED
  • Assessment: SMED_engl
  • Assessment: SMED_hrv
  • CLOSE -EXIT TASKS
  • Post-Training Self-Assessment
Completion rules
  • You must complete the units "Assessment: Visual Management_hrv, Assessment: SMED_engl, Assessment: Six Sigma_engl, Assessment: Auto Quality_hrv, Assessment: Auto Quality_engl, Mini Project: 3C, Assessment: Problem solving tools _hrv, Assessment: Problem solving tools_engl, Mini Project: Standard Work, Assessment: Standard Work_hrv, Assessment: Standard Work_engl, Mini Project: 5S, Assessment: 5S_hrv, Assessment: 5S_engl, Assessment: Visual Management_engl"
Prerequisites